Gantry crane 100 ton

Description

100 ton gantry crane is a perfect lifting system for heavy lifting applications such as port, construction site, railway, shipyard and freight yard to handle bulky materials. This heavy duty gantry crane is typically designed with double girder structure so as to be able to lift extremely large and heavy loads. The 100 ton crane produced by our company is adaptable for both indoor and outdoor uses, achieving a wide range of applications.

Components of gantry crane 100 ton

1. Girder:

Usually the main girder structure of gantry crane has truss beam, box girder and honeycomb beam. Gantry crane truss beams are usually made of angle steel or I-beam through welding process.

2. Lifting Mechanism:

Cranes work by using pulley systems to change the direction of the force needed to lift a load and to distribute that force over a greater distance. At the far end of the boom rests the main boom tip sheave.

3. Driver’s cab:

A fixed-cab crane is a vehicle used to lift and move heavy items in and out of loading docks, warehouses, or other areas with limited space. These machines are designed with a cab that extends over the top of a trailer or truck bed, allowing the operator to sit at the controls inside the vehicle.

4. Hoist:

This part controls the vertical lifting and lowering. It is fixed to the trolley component, which allows it to move back and forth across the bridge as needed. Its load capacity depends on its design and construction.

5. Brake system:

Brakes are commonly used in overhead crane systems due to their exceptional stopping power and reliability. These brakes consist of a rotating disc attached to the crane shaft and a stationary brake caliper.

6. Sketch:

Application of gantry crane 100 ton

1. Construction: Double girder gantry cranes are often used in construction sites for lifting heavy loads such as steel beams, concrete blocks, and precast components.

2. Manufacturing: In manufacturing plants, double girder gantry cranes are used for moving heavy materials and equipment, loading and unloading trucks, and handling large rolls of material.

3. Shipyards: In shipyards, double girder gantry cranes are used for lifting heavy ship components, such as engines and propellers, and for loading and unloading cargo from ships.

4. Warehouses and distribution centers: Double girder gantry cranes are used in warehouses and distribution centers for moving pallets, shipping containers, and other heavy loads.

5. Railway yards: In railway yards, double girder gantry cranes are used for loading and unloading rail cars with goods and materials.

6. Power plants: In power plants, double girder gantry cranes are used for lifting and moving heavy equipment such as generators, turbines, and transformers.

Advantages of gantry crane 100 ton

1. High lifting capacity: Double girder gantry cranes have a higher lifting capacity than single girder gantry cranes， making them suitable for lifting heavy loads.

2. Wide working range: Double girder gantry cranes have a wider working range than single girder gantry cranes， allowing them to move more freely within the working area.

3. Versatility: Double girder gantry cranes can be used in a variety of industries， including construction， manufacturing， and logistics， making them highly versatile.

4. Safety: Double girder gantry cranes are designed with safety features such as load limiters and safety brakes， ensuring that they operate safely in high-risk environments.

5. Efficiency: Double girder gantry cranes are equipped with advanced technologies such as hydraulic or electric hoists， making them highly efficient in lifting and transporting loads.

6. Stable operation: Double girder gantry cranes have a stable structure and can operate smoothly even in windy or uneven terrain conditions.

7. Easy installation and maintenance: Double girder gantry cranes are easy to install and maintain， requiring less time and effort compared to other types of cranes.

8. Cost-effective: Although double girder gantry cranes may have a higher initial cost than single girder gantry cranes， their long-term operational costs are lower due to their higher efficiency and durability.

Main technical data

Crane production procedure

1. Demand Analysis and Design: Communicate with customers to understand their operating environment, load requirements, working frequency and other requirements. According to the requirements, design the overall plan of the crane, including the main beam, end beam, trolley, lifting system and other major components. Carry out detailed structural design to ensure structural strength and stability.

2. Material procurement: Purchase steel, aluminum alloy, transmission components, electrical components, etc. required for manufacturing cranes. According to design requirements, purchase standardized components such as motors, reducers, brakes, etc. Carry out quality inspection on purchased materials and components to ensure compliance with standards and design requirements.

3. Manufacturing and processing: Cut, weld and process steel to manufacture main beams and end beams. Manufacture components such as the frame, guide wheels, lifting devices of the trolley. Produce or assemble various components of the electrical control system, including contactors, relays, sensors, etc. Weld steel structure components to ensure connection strength and stability. Perform mechanical processing on components, such as drilling, milling and turning, to ensure the size and accuracy of components. Paint or coat components to protect steel from corrosion and wear.

4. Assembly: Assemble the main beam, end beam, trolley, lifting system and other components according to the design drawings. Connect the electrical control system to the mechanical components, including cable routing, wiring and debugging. Perform preliminary system debugging, check the coordination and function of each component, and ensure the normal operation of the system.

5. Testing: Perform static load test to check the load-bearing capacity and stability of the crane under static conditions. Perform dynamic operation test to check the performance of the crane in actual operation, including lifting, lowering, running speed, etc. Test the functions of various safety devices, such as limit switches, overload protection, sound and light alarm systems, etc.

6. Inspection and acceptance: Conduct a comprehensive inspection of the manufacturing and assembly quality of the crane to ensure compliance with design standards and technical requirements. Perform functional acceptance with the customer to confirm that the performance and functions of the crane meet the customer’s needs.

Global Market

Workshop view

The company has installed an intelligent equipment management platform, and has installed 310 sets (sets) of handling and welding robots. After the completion of the plan, there will be more than 500 sets (sets), and the equipment networking rate will reach 95%. 32 welding lines have been put into use, 50 are planned to be installed, and the automation rate of the entire product line has reached.

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